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Double Helical Gears Designed for High Torque Transmission in Industrial Machinery Applications

Henan Yizhi Machinery Co., Ltd
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    Buy cheap Double Helical Gears Designed for High Torque Transmission in Industrial Machinery Applications from wholesalers
     
    Buy cheap Double Helical Gears Designed for High Torque Transmission in Industrial Machinery Applications from wholesalers
    • Buy cheap Double Helical Gears Designed for High Torque Transmission in Industrial Machinery Applications from wholesalers

    Double Helical Gears Designed for High Torque Transmission in Industrial Machinery Applications

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    Brand Name : YIZGEAR
    Payment Terms : L/C, T/T
    Supply Ability : 50 Sets/Month
    Delivery Time : 35 Days
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    Double Helical Gears Designed for High Torque Transmission in Industrial Machinery Applications

    1) Descriptions of Double Helix Gears
    From the perspective of heavy-duty smooth transmission, double helical gears comprise two symmetrically arranged helical gear segments with opposing rotation directions. The axial forces of the two helical teeth cancel each other out, thereby retaining the smooth transmission characteristics of helical gears while adapting to heavy-load conditions. They serve as critical components in the transmission systems of heavy equipment.

    2) Characteristics of Double Helix Gears

    Characterised by a symmetrical ‘V’ shape distribution of the tooth profile, with no separate intermediate spacer sleeve (or featuring a narrow spacer sleeve), and two sections of helical teeth possessing equal helix angles in opposite directions; Advantages include: first, self-balancing axial forces eliminating the need for additional axial positioning structures, thereby reducing bearing loads and extending transmission system lifespan; second, high load-carrying capacity with tooth contact area 40%-60% larger than equivalent spur gears and 20%-30% greater than single-helical gears, enabling transmission of exceptionally high torque; Thirdly, transmission smoothness is superior, with a progressive engagement process resulting in minimal impact, low vibration, and operational noise levels 10-15dB lower than spur gears. Fourthly, structural rigidity is excellent, with the symmetrical tooth design reducing gear deformation and enabling adaptation to prolonged heavy-duty operation.

    3) Advantages of Double Helix Gears

    Suitable for heavy-duty equipment requiring the transmission of high torque and demanding smooth operation, such as the main drive systems of large rolling mills (transmitting thousands to tens of thousands of Newton metres of torque), reduction mechanisms in mining crushers, gearboxes for marine main engines, transmission components in large generator sets, drive gears for heavy construction machinery (e.g., crawler cranes), and transmission systems for cement rotary kilns.

    Technical Specifications
    ParameterSpecification
    Custom MadeAvailable
    Gear Profile TypeCylindrical Gear
    Manufacturing ProcessGear Milling & Gear Teeth Hobbing
    Teeth GrindingIncluded
    Module (M)Custom
    Number of Teeth (Z)32
    Pressure Angle (α)20°
    Lead Angle15°
    Accuracy GradeISO 6 Grade/ AGMA 11Grade
    Heat TreatmentCarburizing/Cement Quenching
    Surface Hardness260HB
    Steel Code Grades Comparison
    CHINA/GBISOГΟСТASTMJISDIN
    45C45E4451045S45CCK45
    40Cr41Cr440X5140SCr44041Cr4
    20CrMo18CrMo420ХМ4118SCM2225CrMo4
    42CrMo42CrMo438XM4140SCM44042CrMo4
    20CrMnTi18XГTSMK22
    20Cr2Ni420X2H4A
    20CrNiMo20CrNiMo220XHM8720SNCM22021NiCrMo2
    40CrNiMoA40XH2MA/40XHMA4340SNCM43940NiCrMo6/36NiCrMo4
    20CrNi2Mo20NiCrMo720XH2MA4320SNCM420
    Production Equipment

    Manufacturing Process

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